How Pulses Color Sorter Machines Work
Admin Blog Sep 13 2023

How Pulses Color Sorter Machines Work

How Pulses Color Sorter Machines Work:

Pulses color sorter machines rely on advanced optical sorting technology to examine individual pulses (such as lentils, chickpeas, and beans) as they move along a conveyor belt or chute. The key operational steps are as follows:

  1. Feeding: Pulses are uniformly fed onto a conveyor belt, forming a continuous stream of agricultural products.

  2. Scanning: High-resolution cameras and sensors capture real-time images of each pulse as it passes through a designated scanning area.

  3. Color Recognition: The captured images are processed by specialized software equipped with color recognition algorithms. This software distinguishes between various colors and shades of pulses.

  4. Sorting Decision: Based on pre-defined sorting criteria and quality standards set by the operator, the software makes rapid assessments of each pulse. It decides whether a particular pulse meets the desired quality and color standards or not.

  5. Sorting Mechanism: To separate pulses that do not meet the criteria, the machine uses sorting mechanisms such as air jets or mechanical arms. These mechanisms divert substandard pulses into a separate stream, while acceptable pulses continue along the main conveyor.

  6. Collection: The sorted pulses are collected in separate bins or chutes, ready for packaging or further processing.

Applications of Pulses Color Sorter Machines:

Pulses color sorter machines are commonly employed in various industries, including:

  1. Food Processing: Sorting and grading of pulses, grains (e.g., rice, wheat, maize), and nuts to remove impurities, discolored items, and foreign materials.

  2. Agriculture: Ensuring the quality and uniformity of agricultural produce for packaging or sale.

  3. Export and Import: Meeting quality standards for the export and import of agricultural products to comply with international regulations.

  4. Quality Control: Supporting quality control processes in food manufacturing and processing plants.

Advantages of Pulses Color Sorter Machines:

Utilizing a pulses color sorter machine offers several key advantages:

  1. Improved Quality: These machines ensure that only high-quality, uniform, and defect-free pulses reach consumers, enhancing product quality.

  2. Increased Efficiency: Automation of the sorting process reduces the need for manual labor, resulting in improved productivity and efficiency.